You can buy the Aviator Flight Hat pattern here
Links to products used here:
Want to fly an airship, but don't have an aviator hat??

Here's a tutorial for a quick and easy flight hat made from craft foam. It is easily customisable if you want to go crazy steampunk on it as well.

It really takes less than an hour to make the basic flight helmet, leaving more time to do other awesome stuff!

Here is the video I made showing haw to make the foam look like leather:

See my other patterns here:

You can find my blog with my steampunk jewelry and other interesting bits here

You can send me pics of your finished aviator hat at